The Paths to Speed (Series I)

Guest Post By: rhouse21 /RC Physics ( aka The RC Speed Geek)

One of the most frequent questions I get asked is “How can I make my car Really FAST?!!” This is usually followed by a really vague description of the ride in question and a wish list of shiny new parts to be shoehorned into the poor little car. The problem is that many guys do not realize that there are several paths that can get you to some really nice speeds for speed runners (and drag racers). Unfortunately, you really need to have a decent understanding of each of these paths before you can pick the right direction for your particular build. Again, there is no one right path, but if you don’t appreciate what makes each one unique, you can actually pick hardware that works against itself and ultimately wastes a lot of time and money and can actually make you slower.

Before I begin, it’s important to point out that just throwing the biggest or most expensive hardware into a car rarely results in a fast RC. You really have to invest a little time and think about how all the pieces work together and tune your ride for your goal. You also have to be honest with yourself about your goals and your skill level as a driver. For example, if you are just getting into speed running or drag racing, building a Mamba XL X powered, 8S, 1/8 scale (ROSSA 808 class) world record contender may not be your best first move. I’ll talk about good starter platforms in a later post, but for now let’s just say that an “inexpensive” platform that you can easily fix after a crash (because you WILL crash) might be a better addition to your Christmas List.

“In my experience, new speed builders usually fall into one of 3 basic categories: “Torque Monsters”, “KV Kings”, and “Killa-Volters”. Each category has its own strengths and weaknesses, but the fastest guys try to take lessons from each group and apply them to their builds where they best fit.”

In my experience, new speed builders usually fall into one of 3 basic categories: “Torque Monsters”, “KV Kings”, and “Killa-Volters”. Each category has its own strengths and weaknesses, but the fastest guys try to take lessons from each group and apply them to their builds where they best fit. Just keep in mind, NEVER EVER COPY SOMEONE ELSE’S SETUP. Even though two cars may look the same, there may be some big differences under the hood, especially in ESC tuning. Copying another builder’s setup without understanding the decisions they’ve made is a great way to destroy expensive hardware (and it makes you look like a jerk). Just sayin’.

We all know that guy who insists on stuffing the absolute biggest motor and ESC possible into their cars, whether it makes sense or not. This is the guy who puts a Castle 15-series motor and Mamba XL X ESC powered by 8S LiPos in a 1/10 scale touring car…. just because he could. Sometimes this makes perfect sense….., but sometimes it does not. You see, very large brushless motors typically have pretty low KV ratings, meaning they are designed to produce their peak power at fairly low RPMs. Since Mechanical Power = Torque * RPMs, this means that the motors can produce VERY high levels of torque at pretty low RPMs, which is AWESOME for drag racers, big monster trucks, rock crawlers, or wheelie popping bashers. The problem for speed runners is that you really need to generate really, really high RPMs at the wheels to achieve high speeds. For many cars, this means running impossibly low gear ratios or extremely high battery voltages to get real speed. What usually ends up happening is the motor pulls so much current trying to just get the car rolling that the system voltage sags to a really low level. The motor then maxes out at an RPM much lower than the builder intended… and you get a “slow” run. Better batteries and beefier ESCs can greatly improve the top speeds in these cars, but this can put a LOT of strain on the system causing lots of random things to break. (More on this later).

Torque Monsters

Torque Monsters can optimize their cars by reviewing their Castle Link data logs and watching how the voltage falls during the car’s power pull and how that turns into motor RPMs (and system temps). If the voltage falls off extremely quickly (maybe even below the LiPo cutoff level), but you see slow acceleration, your car is probably waaaaay over-geared. Try backing off some in your gearing and see if this lets your motor spool up faster. On the flip-side, if your motor spins up to max RPM extremely quickly and you see little or no voltage sag during your power pull, you are probably waaaaay under-geared. Try slowly stepping up your gearing until you find a balance of current draw, motor & ESC temps, and acceleration that you can live with. And if you see wheel spin, try adding weight (if your rules allow it) to help the car “hook up” better. Even though adding weight to make a car faster sounds a little crazy, it’s all about having enough weight on the wheels to maintain traction, at least until you get fast enough to start generating downforce… but that’s a topic for another day.

Lastly, large, low-KV motors are usually set up to pull extremely high current loads, so you need to check your motor and ESC temperatures after each run with a temp probe AND be sure to check your data logs to make sure your system remains healthy. Pay particularly close attention to your logged current levels. Exceeding the recommended output of your batteries could result in a LiPo fire or explosion.  Also, ripple voltage should be in the 5-10% of system voltage range. For example, a 6S (25V) setup should ideally have ripple levels of 1.2-2.5V (or less). If your ripple voltage is in the 10-20% range, you are in the danger zone and should seriously consider upgrading to higher C-rated batteries or adding an external Cap Pack (or both). Ripple levels higher than 20% are almost guaranteed to eventually blow up your ESC.

“If your ripple voltage is in the 10-20% range, you are in the danger zone and should seriously consider upgrading to higher C-rated batteries or adding an external Cap Pack (or both).”

KV Kings

Some guys think that the answer to every speed problem is to add a higher KV motor. Sometimes this is just the ticket to unlock your car’s hidden potential ….but just because you can install a 7700kv motor doesn’t mean that you should. Let’s start by telling a little secret about motors that a lot of guys don’t realize. Most motors of a given series or “can size” from a given manufacturer are rated at about the same max output power level, regardless of KV rating. This is partially because the size of the “can” limits the amount of waste heat the motor can dump into the environment. This and the overall efficiency of the motor limit the max power you can safely extract from that motor without cooking its internal components. Period.

Again, since Mechanical Power = Torque * RPMs, this means that a Castle 1406 3800kv motor and a 1406 7700kv motor will both produce about the same amount of output power, but the 3800kv motor will have an efficient power-band that produces more torque over a lower RPM range and the 7700kv motor’s power-band will produce less torque but at a higher RPM range. Why would motor makers do this? Well, it helps them to offer motor options compatible with a wide range of RC vehicles and applications. For example, a rock crawler needs lots of wheel torque at low RPMs, but a 1/10 scale on-road racer may work better with a high RPM, low torque setup.

Without getting too technical, Brushless motors for RC cars are typically “in-runner” designs that contain several coils of wire in the stationary can body (stator) that with powerful magnets on the rotating assembly (rotor) to produce driving force. Lower KV motors use a small number of turns of thick wire that makes a lot of torque, but doesn’t want to spin very quickly. On the other hand, high KV motors use more turns of thinner wire which doesn’t make as much torque, but wants to accelerate to much higher RPMs (at a given voltage). The interesting thing is that since brushless motors must be commanded with power pulses to turn every fraction of a turn (12 pulses per turn for 3-phase 4-pole motors), a lower KV 1406 motor’s slow, powerful pulses will average out to about the same average power as the higher KV 1406 motors more rapid, but less torquey pulses, resulting in the ESC feeling the same overall load with either motor and both motors producing the same levels of waste heat. 

Blindly throwing a crazy-high KV motor into a drag or speed run car could result in the motor trying to produce high torque levels at low RPMs, which is the exact opposite of what these motors were designed for. In the Castle Link data logs, this would look just like the Torque Monster’s over-geared case. The motor would draw a lot of current, but not be able to achieve its spec’d rpm range. Unfortunately, these motors are not built to handle very large current loads, so repeated abuse like this could cause the motor to overheat and blow itself out. Also, if you exceed the suggested voltage for that motor you could exceed the max rpm rating for your motor’s rotor, causing it to physically rip apart. For example, a 1406 7700kv motor on 4S could easily spin up to over 100k rpm, voiding your warranty and causing you to have a very bad day as it shreds its innards. 

Successful KV Kings can tune their setups by figuring out a comfortable motor RPM to rev to (let’s just say 80-90% the max RPM for a given voltage) and finding the gear combination that lets the motor achieve this level while keeping the motor and ESC below 160-180 deg. F (70-80 deg. C). Also, running a Sensored motor in these applications should help minimize the current draw at startup which should also help control motor & ESC temps.

If you do all this and you are still not able to reach your speed goals, you should really consider stepping up to a larger motor class before resorting to options like overly aggressive ESC timing. Castle calls its ESC timing settings C.H.E.A.T. for a reason. Yes, it can fool a motor into running even faster (almost like adding another few teeth to your pinion), but this comes at a cost of efficiency. Less efficiency = more waste heat = more blown motors and ESCs.

“Less efficiency = more waste heat = more blown motors and ESCs.”

Killa-Volters

This last group feels that higher voltages are the key to higher speeds, and there is a lot of merit to this way of thinking (and a few pitfalls). As I’ve mentioned before Mechanical Power = Torque * RPMs, but Electrical Power = Voltage * Amperage. So, if you simply double the system voltage, you will get double the power, right? Well actually, you get even more. A LOT more. Check this out…

There’s a rule in electronics called Ohm’s Law, which says that the current that will flow through a given electrical system actually increases with your system voltage (Current = Voltage / Resistance). This means that a 6S system will actually pull twice the current as the exact same system on 3S. So, a system that pulls ~100 Amps on 3S will usually pull ~200 Amps on 6S…. and ~267Amps 8S. Since Elec Power = Current * Voltage, that means that the actual power increase from increasing cell count is a LOT more!!!

– 3S Power = 11.1V*100A = 1,110 W (~1.5 elec. hp)
– 4S Power = 14.6V*133A = 1,968 W (~2.6 elec. hp)
– 6S Power = 22.2V*200A = 4,440 W (~6 elec. hp)
– 8S Power = 33.3V*266A = 8,891W (~12 elec. hp)

So, doubling system voltage can actually give you 4X more power (assuming your system can handle the load)!!!!  These estimates are actually kind of low for Castle Products. Mamba XL-Class ESCs routinely pull 400+ Amps in real-world 8S setups.

This is probably where you say to yourself, “this Killa-Volter thing sounds AWESOME!!! What’s the catch?” Well, there are some downsides. The first is that increasing power like this put a LOT more strain on your system. I LITERALLY melted my slipper clutch on one of my first 6S speed runs. (https://youtu.be/PmuJ0ERrk90) Many guys also find that they strip all their plastic gears and start snapping driveline components. You will also put a much greater load on your batteries and ESC, so you really need to review your data logs to make sure that your voltage sag, ripple voltage, and system temps aren’t creeping into the danger-zone. As long as you follow the same tuning steps that I described earlier and you should be ok. Just start off conservatively and work your way up. Trying to make huge leaps with overly aggressive tuning is a great way to blow up your system, so try to think things through before making drastic changes.

Sooooooooo, what happens if I run my “low voltage” motor at higher-than-rated voltages? Well, it depends. If you overdo it and exceed the motor’s max RPM, it will probably blow itself up. However, Castle rates their motors to be able to perform at a high level for an extended period of time, like a several-minute race or an extended bashing session.  A drag race or a speed run is a very different creature. In this case, you may be asking your motor for an extremely large amount of power, but only for a few seconds followed by an extended cool-down period. As long as you keep your motor below the max rated rpm printed on the motor housing, watch your temps like a hawk, and employ smart tuning techniques, you may be able to push these motors to extremely high levels of performance. Just don’t expect Castle to honor the warranty if you overdo it. 😜


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Disclaimer: The views and opinions expressed in this blog are those of the authors and do not necessarily reflect the official policy or position of Castle Creations Inc. The authors, blog and/or Company are not to be held responsible for misuse, reuse, recycled and cited and/or uncited copies of content within this blog by others.

What is the right Castle Sensored 1406 motor and Max Power for your vehicle?

During the initial track-tests of the Castle 1406 Sensored motors,  Castle engineers quickly realized that these motors were much faster and provided more torque than was expected by a typical racer. Repeated testing showed that decreasing the ‘max power setting’ resulted in a ‘feel’ that closely matched existing ROAR-style 2-pole motors used in modified racing. Further lab testing using a dynamometer (dyno) compared several standard 2-pole, ROAR-style motors under load to the new Sensored 1406 series motors. This data was then verified by a professional racer to ensure the ‘feel’ was correct. These tests produced the following chart to help you pick the right Castle Sensored 1406 motor and max power for your vehicle.

ROAR-style 2-pole motors produce different speeds for a given turn-count depending on the manufacturer and series. This testing averaged data from several top manufacturers’ motors with the same gearing to create a baseline. Modification to the suggested max power below or to the gearing may be necessary to fit your personal preference.

1406-sensored-motor-turn-count

Adjusting the ‘Max Power’ percentage allowed by the ESC, as shown in the table, will result in a setup with around the same top-speed as the desired ROAR-style 2-pole motor. You will experience the ‘feel’ you are used to while still enjoying the efficiency and performance you expect from a Castle motor. For higher efficiencies and lower motor temperatures, choose the lowest Castle 1406 Sensored Kv that fits your application. More information about the efficiency advantage of Castle Sensored 1406 motors please check here: http://support.castlecreations.com/1406-sensored-motor-competitive-testing

This is not a motor timing adjustment or a boost mode, this is simply the ESC limiting the maximum amount of throttle to the motor. In other words, if you want our 1406-4600Kv to feel like a 9.5T motor, this would be the same as limiting yourself to only pulling the trigger three-quarters of the way (74% to be exact). For even greater flexibility, you can set an input on your transmitter to adjust max power, allowing you to essentially ‘motor-up’ or ‘motor-down’ mid-race without having to change your motor.

To limit the max power percentage, use one of the following methods:

  1. Use the AUX wire with your Castle X-Series Controller, and assign the ‘Auxiliary Wire Mode’ to ‘Max Throttle Adjustment’ in Castle Link.
  2. Use Castle Link to set the ‘Max Forward Power’ setting in the ‘Power’ tab.

 

Castle Crawler & Scaler Series – Get the Lowdown on Rock Race/Crawler Mode!

With the recent introduction of the 1406 series brushless sensored motors in a “SLATE” color, Castle is taking  low RPMs very seriously. Months of hard work went into this release. We focused on several aspects to cater to the wishes of everyone who loves to run scale. Delivering monstrous torque and ultimate control, combined with the high end speeds that we are known for.

We have diverted from our traditional green color with slate colored cans making the motors less noticeable in your scale trucks. Simultaneously we wanted to mark a new product line for Castle Creations which emphasizes that we concentrate on low RPM control. Combined with any of our X series speed controllers these motors will enable you to fine tune and set the controllability of your ride to the maximum, or even use the aux wire to toggle between drag brake settings for example.

A brand new running mode is now available available on firmware version V2.02 (Click for complete summary of new features, improvements and changes)  and newer for the Mamba Micro X, Mamba X, Mamba Monster X and Mamba XL X ESCs. This is a mode which is designed to allow users to get the most out of their ESC when used in Rock Race or Crawler vehicles. While it can be rather confusing initially, when it is set up correctly it can be very beneficial.

This feature is accessed through the use of the programmable  Auxiliary Wire that is available on the Mamba Micro X, Mamba X, Mamba Monster X and Mamba XL X ESCs. The AUX wire function is disabled by default but is programmable via Castle Link. Once you have programmed the functionality of the AUX wire, that particular setting can then be adjusted on-the-go from a compatible transmitter. The ‘Rock Race Mode’ and ‘Crawler Mode’ allows the user to switch between two different modes on the fly: ‘Race Mode’ is optimized for either Racing/Bashing and ‘Crawler Mode’ is optimized for crawling.

Rock Race/Crawler Mode Overview

This auxiliary wire mode is designed to allow users to get the most out of their ESC when used in rock racing or rock crawling vehicles. This mode allows the user to switch between two different ‘Reverse Type’ modes on the fly: ‘Rock Race Mode’ and ‘Crawler Mode’. ‘Rock Race Mode’ is optimized for either racing/bashing and ‘Crawler Mode’ is optimized for rock crawling. It also allows you to adjust the motor’s Drag Brake based on the AUX wire signal.

Adjusting Drag Brake – While in this mode the motor’s Drag Brake percentage is controlled by AUX wire signal. At 1.1ms the Drag Brake will be disabled at 0% and at 1.9ms the Drag Brake will be set to 100%; it is proportional throughout the AUX wire signal range; IE at 1.5ms the Drag Brake will be at 50%.

Rock Race Mode – The ‘Reverse Type’ in this mode will be set to the Castle Link ‘Reverse Type’ setting on the Basic tab (default is set to “With Reverse”). Refer to “Reverse Type Definitions” at the end of the document for a full description of each ‘Reverse Type’.

Crawler Mode – The “Reverse Type” in this mode will be set to the Castle Link ‘Reverse Type’ setting on the Basic tab (default is set to “With Reverse”). Refer to “Reverse Type Definitions” at the end of the document for a full description of each ‘Reverse Type’.

Please see the examples below for a better understanding of how this works.

Note: If the AUX wire becomes disconnected, the controller will default to ‘Rock Race Mode’.

Example 1: Castle Link Settings: ‘Drag Brake’ – “0%”, ‘Reverse Type’ – “Without Reverse”

  • ‘Rock Race Mode’ is enabled whenever the AUX Wire Drag Brake is at or below 0% (? 1.1ms) and the ‘Reverse Type’ will be set to “Without Reverse”.
  • ‘Crawler Mode’ is enabled whenever the AUX Wire Drag Brake is above 0% (> 1.1ms) and the ‘Reverse Type’ will be set to “Crawler Reverse”.

Click here for a diagram of Example 1.

Example 2: Castle Link Settings: ‘Drag Brake’ – “10%”, ‘Reverse Type’ – “With Reverse”

  • ‘Rock Race Mode’ is enabled whenever the AUX Wire Drag Brake is at or below 10% (? ~1.2ms) and the ‘Reverse Type’ will be set to “With Reverse”.
  • ‘Crawler Mode’ is enabled whenever the AUX Wire Drag Brake is above 10% (> ~1.2ms) and the ‘Reverse Type’ will be set to “Crawler Reverse”.

Click here for a diagram of Example 2.

Example 3: Castle Link Settings: ‘Drag Brake’ – “50%”, ‘Reverse Type’ – “With Reverse”

  • ‘Rock Race Mode’ is enabled whenever the AUX Wire Drag Brake is at or below 50% (? ~1.5ms) and the ‘Reverse Type’ will be set to “With Reverse”.
  • ‘Crawler Mode’ is enabled whenever the AUX Wire Drag Brake is above 50% (> ~1.5ms) and the ‘Reverse Type’ will be set to “Crawler Reverse”.

Click here for a diagram of Example 3.

‘Reverse Type’ Definitions:

  1. “Without Reverse” – Racing Setting. No reverse motor direction. Pressing the reverse trigger on the radio will engage the motor brake.
  2. “With Reverse” – For bashing or racing (may not be allowed in some racing situations). When transitioning from throttle to reverse the ESC will brake the motor. To run in reverse the ESC must see a neutral signal for at least 2 seconds before the reverse will engage when reverse trigger is applied.
  3. “Crawler Reverse” – The ESC will immediately spin the motor in reverse when the reverse trigger is pressed. The ESC will apply a brake to bring the motor RPM to zero before reversing the motor; this helps prevent potential damage to the vehicle’s drive train. This setting is recommended for low speed rock crawling; using this mode at high speed will result in an amazing front-flip, but expensive repairs.

Now that you have the lowdown on the newest features and optimizations, we hope you dig out that Castle Link and hit the trails!

 

Resources:

 

CC BEC 2.0 – The Next Generation of Voltage Regulators (BEC) from Castle Creations!

From the trusted manufacturer of BECs comes the next generation of voltage regulators.  Designed and assembled in the USA1, Castle Creations’ CC BEC 2.0 gives users higher voltage ranges in two unique packages.   For pilots there is a smaller, lightweight (0.7 oz.) design capable of 14 amps peak, perfect for sport flying, helicopters, and UAVsRacers, crawlers, and other splashers can now integrate a 15 amp peak power regulator in a waterproof (WP), CNC machined, aluminum case.  Both versions handle up to an impressive 14S without brake enabled or 12S with brake.

The CC BEC 2.0 complements our established line of BECs hobbyists have relied on for years.  With hundreds of thousands in the field, users can count on this new design to power today’s high-power, digital servos and accessories safely.  The CC BEC 2.0 features heavy duty, dual output wires that will provide clean power to sensitive radio equipment. Castle Link2 can be used to set the output from 4.75 to 12 volts and power today’s power hungry servos, cameras, and other accessories.   Do it right the first time, invest in the CC BEC 2.0 to protect expensive electronics for the long haul.

comparison-chart_castle-creations-voltage-regulator
Click here to compare Castle Creations Voltage Regulators!

Footnotes:

  1. Assembled in the USA with foreign and domestic components.
  2. Adjustable Output Voltage may be set with Castle Link (sold separately).
  3. Ratings are determined with a 5mph airflow at 25° C (77° F). Ratings for CC BEC 2.0 are dependent on both input and output voltage as follows in chart below:
  4. Weight with full length wires, power wires may be shortened to save weight depending on application.
CC BEC 2.0 and 2.0 WP peak current rating detail.
CC BEC 2.0 and 2.0 WP peak current rating detail.

Continue reading CC BEC 2.0 – The Next Generation of Voltage Regulators (BEC) from Castle Creations!

NEW PRODUCT ANNOUNCEMENT- SENSORED MOTORS

Olathe KS, November 1, 2016 – Castle Creations Inc., the leader in electronic speed controllers (ESC) and BLDC motors for radio controlled (R/C) car, air, and multi-rotor hobby markets, as well as commercial UAV and drone markets, has been providing award winning brushless sensorless motors to R/C enthusiasts worldwide for more than a decade. In response to overwhelming requests, they have brought technological advancements together to deliver unprecedented performance in a new BRUSHLESS SENSORED motor line.

Efficiency and reliability were the key elements driving the development of a sensored motor design that could be pushed harder, run longer, stay cooler, and withstand harsh elements. To achieve all of these performance demands and more, Castle engineers integrated rotor position sensor technology with an improved high power and high efficiency motor design. Users will experience PRECISE THROTTLE CONTROL and BUTTERY SMOOTH starts plus the RAW POWER and LONGER RUN TIMES that Castle’s highly efficient brushless sensorless motors are known to produce. The higher the efficiency of a motor the more power it can produce without overheating; the less power it takes to produce the same output power; and the less energy it turns into heat. Efficiency equals performance, these motors are ready to be pushed harder, run longer and stay cooler.

Without a robust and reliable design, efficiency will only go so far. Oversized NMB bearings and a vibration dampening system were used to guarantee the longest bearing life possible. High-strength, high-temperature grade neodymium sintered magnets combined with a high-strength Kevlar wrap ensures the integrity of the rotor is not compromised during harsh running conditions. A proprietary winding technique is also used to produce a stator assembly that is the lowest possible resistance, resulting in a cooler running, and longer lasting, motor.

Key features of the new SENSORED MOTORS include:

  • Designed and supported in Olathe, KS USA
  • IMPROVED 4-POLE 12-SLOT design boasts exceptional EFFICIENCY and produces LESS HEAT.
  • QUIETSENSE™ technology shields the sensors from magnetic field noise through the use of a quietsenseFLUX SHIELD™ in conjunction with secondary Sense Magnets delivering even HIGHER PRECISION and MORE EFFICIENT
  • Fully optimized design eliminates the need for mechanical timing adjustments. Castle’s sensor alignment method delivers uniform timing and torque in both directions, automatically.
  • REBUILDABLE design allows users to replace front end bell/bearing assembly or rotor/shaft assembly.
  • ROAR standard sensor port and labeled connections.
  • Updated modern and sleek design; looks as cool as it performs.
  • When paired with a Castle Creations SMARTSENSE ™ sensor supported ESC, like the MAMBA MICRO X, MAMBA MAX PRO or MAMBA MONSTER X, you can unlock advanced tuning capabilities that Castle Link[1] provides specifically for sensored motors.

SMARTSENSE™ uses the motors sensors to start the motor to provide smooth starts, excellent torque, and low-speed drivability. Once the motor is turning, it seamlessly transitions to Castle’s ULTRA- EFFICIENT sensorless mode. Electronic timing in smartsenseSMARTSENSE™ will advance timing automatically for peak performance during all driving conditions. This allows users to combine the best of both worlds in an unrivaled HYBRID between smooth sensored startups and high-efficiency sensorless drive.

“R/C is constantly evolving. Drivers in all applications demand clean starts when coming off the line. Crawler fans require high-precision low speed control and torque for climbing, racers need precision and predictability, and dragsters don’t have a millisecond to spare. Our goal was to design a motor that addressed all of the performance and reliability needs of the R/C surface market”, says Jonathan Feldkamp, Director of Engineering. “Users will reap the benefits of longer run times on one battery and a cooler running motor that can be pushed harder.”

Castle Creations’ initial release of eleven sensored motors, suited for 1:10 and 1:8 scale R/C Surface enthusiasts, will begin shipping in November from Olathe, Kansas.

1410-and-1415-sensored-motors

 

Media Information: http://www.castlecreations.com/media-kits

[1] Castle Link software requires a Castle Link USB Adapter and a computer that is running Windows. Castle Link is compatible with Windows Vista, Windows 7, Windows 8 and Windows 10.

 

NEW PRODUCT ANNOUNCEMENT – DMR 30/40 DEDICATED MULTI-ROTOR ESC

DMRLogo

Olathe KS, September 14, 2016 – Castle Creations Inc., the leader in electronic speed controllers (ESC) for radio controlled (R/C) car, air, and multi-rotor hobby markets, as well as commercial UAV and drone markets, is excited to announce the release of the brand new, high performance, DMR 30/40 ESC for use in high performance and demanding applications such as FPV racing drones, battle drones, large camera carrying multi-rotors, and heavy lift multi-rotors.

Loaded with features, the DMR 30/40 boasts an impressive power to weight ratio and is ready to fly right out of the package.   The DMR 30/40 is controlled by Castle’s innovative Multi-Rotor V5 firmware released in July of 2016. The Multi-Rotor V5 firmware includes Castle’s proprietary Adaptive Timing SystemTM (ATSTM) which maximizes efficiency and power output across the entire throttle range and results in increased flight times and noticeably more torque.

Key features of the new DMR 30/40 include:

  • Adaptive Timing System™ (ATSTM) technology 
  • Ultra-low internal resistance design
  • Ready to fly out of the package with exclusive Castle “Turbo Sound”
  • High power to weight ratio: Over 1kW from a 5.2g ESC1
  • Advanced rotorSENSE2 allows elegant simplicity in throttle calibration and setting motor direction
  • Auto-Detecting Input Signal selects between Servo PWM, OneShot, and OneShot125
  • Dynamic motor PWM frequency
  • High maximum electrical RPM to support some of the fastest motors available
  • Improved Active Braking algorithm
  • Wide input voltage range for a variety of applications and flight times
  • Programmable via Castle Link USB Adapter or Castle Field Link
  • Designed, manufactured, and supported from Olathe, KS USA

Released in July 2016, Multi-Rotor V5 firmware is a free upgrade to existing multi-rotor products and available for download through Castle Creations’ website, www.castlecreations.com. 

“We are very excited about the release of our new DMR 30/40 ESCs to the growing FPV drone and multi-rotor markets”, says Brian O’Donnell, Director of Marketing and Sales.  “The market has been asking Castle to provide a robust design that is easy to use, has outstanding performance and support.   Bringing this new innovation to our FPV drone and multi-rotor customers is only the beginning. It is an exciting time to be in RC and at Castle Creations.”

DMR3040 in package_better

Media Information:

Product page: http://www.castlecreations.com/en/dmr-3040-4pack-010-0156-00

Footnotes:

  1. Board weight only. Wire weight not included. Power estimated at 25.2V, 40A, full throttle, and 40mph airflow
  2. Advanced rotorSENSE is inspired by ImmersionRC rotorSENSE

 

NEW PRODUCT ANNOUNCEMENT – MULTI-ROTOR V5 Firmware

       Quad Pix-21

 

Olathe KS, July 15, 2016Castle Creations, the leader in electronic speed controllers (ESC)  for unmanned aircraft systems, is excited to announce the release of a brand new, state-of-the-art and feature rich firmware, Multi-Rotor V5, for FPV racing and multi-rotor drones (UAV’s).

Castle Creations’ ESC’s are designed for use in high performance and FPV racing and multi-rotor drones and have a unique Adaptive Timing System to maximize efficiency and power output across the entire throttle range, increasing flight times and maximizing power. Multi-Rotor V5 features an extremely fast throttle response and allows for very high throttle input frequencies, resulting in increased vehicle stability.

When FPV racers upgrade to Castle Creations’ new, industry-leading Multi-Rotor V5 firmware, they will experience thrust, precision and agility like never before. Multi-Rotor V5 is a free upgrade to existing CastleLink software users and available for download through Castle Creations’ website, www.castlecreations.com.

Quad Pix-16 copy

Additional key features include:

  • Wide input voltage range (6-25.2V)
  • High Maximum electrical RPM (300,000 eRPM) – a must have for FPV racers!
  • Adaptive Timing System for Increased Power and Efficiency
  • Low Internal Resistance for Maximum Efficiency
  • Low Latency Throttle Response – provides better stability and control!
  • Auto Detecting Servo PWM (500HZ) and OneShot 125 (4Khz) input options
  • Very Linear Throttle Response – improves “feel” in flight!
  • Active Braking – quicker throttle response when decelerating!
  • Programmable via Castle Link USB Adapter – the Castle Link software suite offers industry-leading software functions and programming capability as well as access to all firmware updates and new features at no cost!
  • Throttle Calibration and Motor Direction can be easily set in the field
  • Two versions – one with a low noise 5.6V 5A switching Battery Eliminator Circuit (BEC) and one with no BEC to reduce weight

Best Suited For:

  • FPV Racing Drones
  • Battle Drones
  • Large Camera Carrying Multi-Rotors
  • Large Payload Carrying Multi-Rotors

“We are very excited about all the performance improvements this new, innovative technology presents to the ever-changing FPV drone and multirotor markets”, says Castle Creations’ President Jonathan Feldkamp. “The new Multi-Rotor V5 firmware is optimized for multi-rotor applications – incorporating the latest technologies and advanced motor control algorithms. Consumer demand continues to increase as the market becomes more innovative. We are dedicated to providing market leading ESC products to our customers.”

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Castle Creations Embraces New FAA Regulations

Drone outside building

Olathe KS, June 23, 2016 – Castle Creations, the leader in electronic drive solutions for unmanned aircraft systems, welcomes the new Federal Aviation Administration (FAA) regulation announced this week. The new rules will make it easier for American businesses, farmers, nonprofits and government agencies to use drones in their work.

Tuesday, the Department of Transportation’s Federal Aviation Administration finalized the first operation rules for routine commercial use of small unmanned aircraft systems (UAS or “drones”), opening pathways towards fully integrating drones into the nation’s airspace.

“These new regulations open up a world of exciting possibilities for not only Castle Creations, but our commercial customers as well. We are quite pleased that the FAA is forming a more accepting policy in the industry,” said Castle Creation’s President Jonathan Feldkamp.

The new rule (outlined here) will become effective in 60 days, replacing the current FAA scheme that requires commercial drone operators to spend months waiting for an FAA exemption and to employ a pilot with a manned aircraft license from the FAA. It offers safety regulations for unmanned aircraft drones weighing less than 55 pounds that are conducting non-hobbyist operations.

The tough regulations have been a thorn in the side of business owners for years and have made it difficult for them to take a deeper dive into the benefits of utilizing drones in the industry.

“The innovative work we will be able to provide for our customers is endless,” said Brian O’Donnell, Director of Sales and Marketing for Castle Creations. “Our customers in the agriculture, energy and rescue industries are very excited about these new rules and what it is going to do for their bottom line. Castle Creations is excited about this growing opportunity and pleased to be a part of it.”

According to industry estimates, the rule could generate more than $82 billion for the U.S. economy and create more than 100,000 new jobs over the next 10 years.

For Castle Creations’ customers, it couldn’t be better timing. This week Castle Creations has released a firmware update that gives our commercial customers some much needed features such as reverse thrust and improved failure recovery technology. This will be followed by a release for FPV racers and a new platform shortly thereafter. Castle Creations continues to invest in R&D that will lead the industry for years to come.

 

About Castle Creations

Castle Creations, Inc. is a global manufacturer that has challenged the limits of technology since 1997.  Based in Olathe, KS USA, Castle continues to pioneer high-performance electronic speed controls (ESC) and motors for the radio controlled (R/C) air, multi-rotor and car enthusiast markets as well as commercial UAV and drone markets.   Our custom products continue to deliver high-performance electric drive solutions that are commonly used in motion control applications.

New Product Announcement – X-BUS Telemetry Link

tlxbus6002

 

In this day and age, we all know RC is not just one way communication anymore. Telemetry advancements are rapidly emerging and Castle has collaborated with the radio experts at Futaba® and Spektrum® to release two incredibly useful and easy to use Telemetry products. Air and Surface enthusiasts now have a means to receive and view telemetry data on compatible Spektrum® radios when using their favorite Castle ESC’s.*

The Castle Telemetry Links were developed based on communication protocol from Spektrum®.  They become a communication module between the Castle ESC and the radio receiver and/or telemetry module where they are attached. The Castle ESC is then easily programmed through Castle Link ™ to allow the bidirectional communication required to transmit data to the radios.

When setup and utilized properly, real-time data will aid in the overall enjoyment and safe operation of model airplanes, helicopters, and cars. Imagine the benefits of being notified by a configured vibration or sound alert when a defined threshold is exceeded, such as battery voltage, battery current or ESC temperature. Pilots can now react and avoid potentially costly repairs as well as gain insight into other parameters that can reduce the performance of an electric power system, such as excessive ripple voltage.

Let’s face it, a modeler’s time and energy should be devoted to enjoying their craft. Telemetry is a powerful addition to any RC enthusiast’s tool box and provides confidence to maximize model performance and gain the competitive edge.

Compatibility Parameters

Compatible Castle ESC* The ESC must have the ability to accept a bidirectional communication protocol that gives it the ability to transmit real-time telemetry feedback. This feature is called Link Live™ and needs to be enabled on compatible ESC’s using Castle Link™. Click here to view the Castle ESC Compatibility Chart.  (Telemetry is not compatible when using multirotor mode on AIR ESCs)
Compatible Spektrum AirWare Radio AirWare supports bidirectional communication. It is also necessary to utilize a compatible Spektrum Telemetry Module.  Compatible radio’s: DX6G2, DX6G3, DX7, DX8G2, DX9, DX10t, DX18, DX18QQ, DX18G2, DX18t

 

New Product Announcement – Sidewinder Micro 2 1:18th Scale ESC Combo

 

Sidewinder Micro 2 Combo

We are very excited to announce the release of the Sidewinder Micro 2. This release boasts all new updated circuitry and added functionalities. At Castle, our engineers are committed to taking full advantage of advancements in component quality and continuous improvements in software design. As a result, we are thrilled to introduce the Sidewinder Micro 2 to the 1:18th scale community at the same incredible price as its predecessor.

The Sidewinder Micro 2 is an ideal brushless power hop-up for 1:18th scale 2WD vehicles and smaller 4WD (up to 2 lbs.) such as the Team Associated RC18B2™ or Dromida SC4 SCT™.   Updated electronics and refined software will thrill users with ultra-smooth starts and high power performance. The new adjustable BEC voltage (5.5V or 7.5V) with a 2AMP peak will power your steering servo and receiver with ease.

The Sidewinder Micro 2 is ready-to run out of the box.  Programming is accessible via the transmitter, a Windows® based PC and a Castle Link USB adapter (purchased separately), or a Field Link card (purchased separately).  Castle customers will experience incredible performance enhancements using the full programming suite available through Castle Link ™.  Tuning the ESC allows for maximized performance for specific applications and track conditions with adjustable features such as brake amount, start power, punch control and torque limit. The result is an incredible driving experience that will surely outperform and overpower the competition.

The Sidewinder Micro 2 can be purchased with a perfectly paired 4 pole brushless 20mm motor in either 4100Kv, 5300Kv or 8200Kv combinations.  Each motor boasts the same 4 pole technology we use to toss around 15 pound monster trucks like rag dolls and wheelie 30 pound Baja’s on demand. With the increased efficiency and torque gained from a 4 pole design they will take just about anything the user can throw at them.  The 0808 series motors are intended for on-road and off-road applications running up to 3S LiPo and weighing in at up to 2.5lbs. For 2WD and lighter 4WD vehicles (<1.5lbs) we recommend the Sidewinder Micro 2 ESC, and for those with a bit beefier 4WD vehicle (>1.5lbs) we suggest the Mamba Micro X ESC.

Updated audible tones have been introduced with the Sidewinder Micro 2 as well. The ability to diagnose and resolve problems in the field are made easy as this ESC will communicate with audible tones when certain conditions are present. Alerts are present for start fail, voltage cutoff, radio glitch, over-temperature, over-current and excessive load detections. Users will have the opportunity to correct potential failures and diagnose pesky setup issues such as radio glitches, or when high current spikes are detected, resulting in excessive load. Eliminating the guesswork and simplifying corrective actions means more time doing what we love, rippin’ through terrain and tearing up asphalt!

Additional software enhancements include the addition of Link Live™ to the Sidewinder Micro 2 capabilities. This feature, when enabled, will allow users to experience real-time telemetry data such as battery voltage, ESC temperature and battery ripple. Current options that allow real time telemetry feedback are accessible through Castle’s Serial Link device, which is capable of communicating through several serial protocols.  Additionally, compatibility with certain Futaba® S.BUS2 and Spektrum ®X-BUS radio transmitters will be coming soon and the Sidewinder Micro 2 ESC is Telemetry READY!

1:18th scale fans will reap the benefits of the modernized Sidewinder Micro 2. Its versatility and small footprint, combined with an economical price point, will make this brushless combo a favorite for any 1:18th scale enthusiast.

RC18B2™ is a trademark of Associated and SC4 SCT™ is a trademark of Hobbico.

SIDEWINDER MICRO 2  SPECIFICATIONS
The Sidewinder Micro 2 is a perfect brushless upgrade for1:18th scale 2WD vehicles and smaller 4WD (up to 2 lbs.)
Input Voltage:  2S-3S LiPo, 4-9 cell NiMH BEC: Adjustable:  5.5V or 7.5V (2A Peak), default 5.5V
Esc Weight : 26g Motor Weight: 50g
ESC Size: 22mm x 38mm Motor Size:   38mm x  20mm
Motor Shaft Size:  0.08″ (2mm) Motor Connector Type: 3.5mm gold connectors (female connectors included)
Programming: Yes, via transmitter, Windows® based PC and a Castle Link USB adapter (purchased separately), or a Field Link Card (purchased separately).
Items Needed for Operation: The Sidewinder Micro V2 has 3.5mm bullet connectors on the motor wires and the battery input wires are bare. You must add the connector of your choice to the battery leads. We recommend a high current connector rated for at least 40 amps.

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